Harvesting,
the oil palm tree produces fresh fruit bunches all year around.
palm oil processing steps, how to process palm kernel oil
Oil
palm extraction steps are: sterilization, the bunches are cooked with live
steam for 120 minutes, sterilization aimed at enzyme inactivation, making fruits
separate from bunches, making fruits softer, making nut pulp separation easier
and coagulation of proteins.
Threshing,
after bunches are cooked they are fed to the thresher which is a drum with
holes in the side where bunches are centrifuged to separate the fruits, the
bunches waste is incinerated and the ash, a rich source of potassium, is used
in a compost.
Digestion, digestion is the process of
releasing the palm oil in the fruit through the breaking down of oil bearing
cells, the main aim during digestion is to break oil cells, in order to make
oil extraction easier, the process takes 30 minutes at 90 ℃。
Pressing, pressing is made just after
the material leaves the digestion vessels and it produces a slurry made of
approximately 53% oil, method of pressing could be dry or wet, dry method is
oriented on squeezing the oil out of the mixture of oil, moisture, fibre and
nuts by applying mechanical pressure on the digested mash, wet method used hot
water leach out the oil.
Clarification, purification and
packaging, the step includes separation of oil from impurities such as water
and fine solids made in setting tanks and three phase decanters, recovered oil
is then purified in plate centrifuges and dried under vacuum, finally the extra
virgin palm oil is filter to remove any remaining particulate matter and
packaged in drums.
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